Build Your Own Aircraft

So you want to build your own aircraft. Below are the questions every new builder asks, answered by members of the RAA-Toronto chapter who've already lived the journey from first rivet to first flight.

Ask a Builder
Member's homebuilt Sonex

Frequently Asked Questions

How do I start?

Plans, Space, Tools, Knowledge, and (of course) Cash are the basic requirements to get started. Come visit Hangar 41 on a Saturday morning and talk to someone who's already done it.

How long does it take?

Single-seat aircraft typically require 2,000 to 5,000 hours. One of our members spent 22 years on his — life happens. Plan for years, not months.

What types can I build?

Members have built everything from ultralights to bush planes — single-seat designs all the way up to larger multi-seat aircraft.

What resources are needed?

Plans, a clean indoor space, hand & power tools, knowledge (we'll help), and budget. RAA Toronto's hangar, shop, and tool library cover the middle three.

How much will it cost?

Projects start around $20,000 for single-seaters, escalating to over $100,000 for four-seaters — versus certified aircraft exceeding $250,000.

What about engines?

Most homebuilts use aircraft engines (Lycoming, Continental, Rotax, Jabiru). Some builders convert automotive engines — VW, Subaru, Mazda, Chevrolet — to reduce costs.

What is RAA Toronto?

The Toronto chapter of the Recreational Aircraft Association — approximately 100 enthusiasts who meet monthly at Hangar 41, Brampton Airport. We promote homebuilt aircraft construction and host gatherings the first Monday of every month at 7:30 PM.